INDUSTRY 4.0

FAVILLINI has installed in January 2017 the newest Heidelberg Speedmaster XL 106 6LX2.

The company management found it essential to improve its own machinery and equipment in order to be able of handling small and medium high quality lots.

The new machine allows the optimal managing of printings in 4, 5 or even 6 PANTONE® at the same time, and consequently the continuous changing of colors.

Due to the push to stop technology, FAVILLINI is entering in a new phase of its development: the industry 4.0.

DETAILS

The installed system presents various innovations. AutoPlate Pro uses the different angle of the jaw cylinder plate to make a completely automatic change of the plates in just 1’53”. The Hycolor Multidrive performs for each printing group different operations, maintaining the gear train of the machine always inserted in: in the same time of the plates changing it’s possible to performs the washings, considerably cutting down the time of the procedure.

The Wallscreen XL 2 control system allows to work in “autonomous printing” mode, processing the print queue arriving from the pre-press softaware in a completely independent way, choosing each time the quickest and more functional working program.

Furthermore, on this machine is installed the most recent version of the Prinect Inspection Control: the electronic eye that can spot the smallest

Constantly evolving since 1886

  • CTP Suprasetter 106

    With is automatic plate loader and its higher speed of impression, the new CTP Suprasetter provides 20 plates/hour operator-free.

  • Labelling department with restricted access

    Favillini has built a new labelling department that is only accessible with a pass.

    This new department means that we can supply our clients with pharmaceutical labels by applying specific procedures with careful checks from the moment the client’s labels enter our plant until delivery of the materials to which they are applied, this includes complete accounting of goods and delivery of any waste materials. The sequential numbering of the lables is included on a different label on the outside of the collective packaging and bears the sequential numbering of those on the packets.

    This new department is able to label 30,000/50,000 packets a day.

  • 2 Bobst Novacut 106

    After the complete replacement of the two Bobst die-cutter lines with new Bobst Novacut 106 we have noticed an increasing production by 40%, with timesaving on startup and giving a 15% energy saving.

  • Expansion and renewal of the headquarter

    In February 2016 the FAVILLINI headquarters enlargement and renewal process has been completed. There is now a brand new production area; the offices have been totally re-designed; a large meeting room has been created and the dining hall has been enhanced.

PRINECT INSPECTION CONTROL

Prinect Inspection Control is a system created by Heidelberg and developed in conjunction with our company.

This equipment comprises both software and hardware; it involves the pre-printing and printing departments to ensure that the file approved by the client is fully compliant with the printed output.

This “perfection” is obtained thanks to numerous devices such as “strip” video cameras that promptly identify any anomalies. An Inspection Control procedure compares the file approved by the client with all the sections of the printed matter.

MAXIMUM RELIABILITY

The Inspection Control uses an electronic eye that can spot the smallest printing and pre-printing errors and checks 100% of the output, giving complete guarantees on the accuracy of text in “complex” alphabets such as Cyrillic, Arabic and Chinese.

For many years now FAVILLINI has followed a policy of maximum reliability that is absolutely indispensable, especially in the pharmaceutical industry.

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